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ELECTRICAL CABLE SIZE CALCULATOR & CABLE SIZE CHART AMPS

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How to Choose the Right Electrical Cable for Your Needs?

The different kinds of wiring are as follows:

  1. Cables

Cables are generally used for permanent wiring, acting as conduits for distributing electrical power throughout a building’s infrastructure or through the power grids. Typically concealed from plain view, cables are hidden behind walls, ceilings, and floors ensuring a seamless and organized electrical system.

A standard cable will have two essential components –

  • The core, and 
  • The PVC sheathing

Choosing the appropriate core size and proper sheathing is essential for matching the cable to specific electrical applications.

Two-core-and-earth-cables, also known as twin-core-and-earth-cables, feature three core types, each identifiable by the colour of its sheathing, which is:

  • The live core is insulated with a brown sheath
  • The neutral core is insulated with a blue sheath, and 
  • The earths core is devoid of any sheathing

The twin-core-and-earth electrical cable size chart amps are as given below:

Size 

Amps

Energy

Utility

1.0 mm2

14A

3.25kW at 240V

lighting applications

1.5 mm2

18A

4.25kW at 240V

lighting applications

2.5 mm2

24A

5.75kWat 240V

power circuits

4.0 mm2

32A

7.75kW at 240V

power circuits and shower applications

6.0 mm2

40A

12.9kW at 240V

shower and cooker applications

10 mm2

53A

12.9kW at 240V

cooker applications

Three-core-and-earth cables are commonly used in scenarios where additional connections are required. Similar to twin-core-and-earth cables, the cable sizes here also correspond with a current and wattage. However, these cables are only used for two-way switching of lights.

1.0 mm2 — 12A in current, 2.75kW at 240V used for lighting two-way switches.

  1. Flex

Flex, also known as flexible cable, usually serves as a stranded electrical wire to connect appliances and pendant lights to the main wiring network. 

Similar to cables, flexes also have three colour-coded cores, which are as follows:

  • The brown core provides live insulation, carrying the active current to power the connected appliance or light fixture
  • The blue core serves as neutral insulation and forms a return path for the current thereby ensuring a complete and safe circuit
  • The earth core which is green or yellow and offers a low-resistance path in case of abnormal current flow, directing current to the ground and preventing potential damage.

Properly matching the flex size to the appliance’s wattage ensures that the cable can handle the required current without overheating or posing any safety risks. 

Given below are the electrical cable size calculator chart for flex sizes and the corresponding rating of suitable appliances.

Size

Corresponding Appliance Rating

0.5 mm2

700W

0.75 mm2

1400W

1 mm2

2300W

1.25 mm2 or 1.5 mm2

3000W

  1. Armoured Cables 

Armoured cables are specifically designed for the transmission of data or power in challenging environments such as underground or overload installations. Unlike the two previously mentioned cable types, armoured cables incorporate an additional layer of protection in the form of a metal sheet, hence the name ‘armoured’.

Given below are the rating electrical cable size chart amps - standard core sizes of three-stranded armoured cables, along with their respective capacities and wattage ratings.

Size 

Amps

Energy

1.5 mm2

18A

4.25kW at 240V

2.5 mm2

24A

5.75kWat 240V

6.0 mm2

41A

9.9kW at 240V

10 mm2

56A

12.5kW at 240V

16.0 mm2

85A

20.5kW at 240V

25.0 mm2

104A

25.25kW at 240V 

However, it is essential to note that some manufacturers may include certain other specifications for their armoured cables, which are often printed on the insulation itself.

Read Also: Type of Electric Cables & Conductors with Application

Importance of Correct Cable Sizing

Using the correct cable size in electrical installations is crucial for several reasons, some of which are as follows:

  • Properly sized cables reduce the risk of electrical accidents due to overheating of wires and ensure safety.
  • Correctly sized cables minimize voltage drops, ensuring the electrical equipment receives the required voltage for optimal performance.
  • Adhering to cable sizing standards and regulations is essential for compliance with electrical codes and safety guidelines.

Remember to consult a qualified electrician or electrical engineer for complex installations or if you are unsure about cable sizing for critical applications. You may also speak with your chosen manufacturer to check the parity between cable sizes and applications.

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